01 · Rigid forming
Square corners and tight wraps
Our forming line wraps and presses lid-and-base boxes by machine, then our team fits the inserts by hand. Corners stay square and the wrap stays tight.
Why ours
What you get with this box
02 · Sample first
A white sample before any print
We cut a plain white sample from your dieline on our sample table. You test the fit with your real product before we make a single plate.
03 · In-house finishing
Foil, emboss and spot UV in one building
Lamination, foil stamping, embossing and spot UV run in our print house on the same job as the print, so every finish lines up with the artwork.
Specification
The specs that set your price
Send us these details with your quantity and we price your job within 48 hours.
| Spec | What we run |
|---|---|
| Structure | Rigid body with two hinged doors and a fixed central tray |
| Tray | Flocked blister, EVA or folded paper, cut to each item |
| Hinges | Wrapped paper hinge, or ribbon stop to limit the opening angle |
| Board | 2.0-2.5 mm greyboard for the body and doors |
| Surface | Soft-touch lamination, hot foil, emboss, spot UV |
| Assembly | Hand-assembled on the gift-box line; inserts fitted before packing |
| Packing | Ships assembled; outer carton specified per drop test |
| MOQ | Quoted per structure, insert count and finish |
Included
What comes with every order
- A staged reveal: doors first, product second
- Tray cut per item so nothing moves when the doors open
- Ribbon stops protect the hinge line from over-opening
- Foil and soft-touch on the doors carry the brand mark at full size
- Hand-assembled, then checked for door alignment before packing
Questions
Before you order
How is the tray held in place?
It is glued to the body floor before the doors are fitted. A loose tray is the most common failure on this structure, so it is a checked step, not an assumption.
Can the doors carry different artwork?
Yes, and they usually do. Front and back faces are separate print layouts.
Is this structure hand-made?
The doors and body are machine-wrapped where possible; the assembly and insert fitting are by hand on the gift-box line.
Related
Often ordered with it
Boxes
Rigid Gift Box (Lid & Base)
A thick greyboard core wrapped in printed paper.
Rigid greyboard
Boxes
Food & Gift Box
Festival, tea and nutrition gift sets with trays that keep each item in place.
Food-contact board
Boxes
Cosmetics & Beauty Box
Skincare cartons, colour cosmetics boxes and open-out gift sets.
Rigid or folding
From spec to delivery
How a box order works
- 01
Send your spec
Product size, quantity and artwork. We reply with a structure, a board and a price.
- 02
Test the white sample
We cut a plain white sample from your dieline, so you check the fit with your real product before we make a plate.
- 03
Sign the printed sample
We print a sample on production board. Once you sign it, it is the standard for your whole order.
- 04
Press, camera and lab
Our Heidelberg presses print the run, the camera line checks sheets against your signed sample and the lab tests colour, barcodes and sizes before packing.
More categories
Send your spec today. Have your unit prices within 48 hours.
Freight comes once your carton sizes and weights are fixed, at that week's rates. No guessed shipping costs.